TURCK - Your Global Automation Partner; this is our claim and we see ourselves as a partner and solution provider for our customers in the automation industry.
Condition Monitoring is an important aspect of our offer, with increasing interest in all industrial sectors. The control cabinet monitors of the IM18-CCM series are a central component of the portfolio. Our hardware in combination with the condition monitoring operating system siineos from in.hub allows our customers a comfortable and inexpensive entry into the topic of condition monitoring.
The user-friendliness and scalability of this solution are in the foreground. From a simple proof-of-concept to a comprehensive condition monitoring solution on one platform, siineos represents a unique offer on the market. The initialization does not require any programming knowledge and is therefore an ideal basis for our customers. The versatility in terms of interfaces and the seamless integration into our existing automation solutions result in a consistent solution concept.
With in.hub as a competent partner on the software side, we are very well positioned for the future. We are looking forward to a further successful cooperation.
In our "Digital Printing and Painting" department, we produce decorative walls for our wet cell modules, which are used in both building construction and shipbuilding. Among other things, we had to deal with dust inclusions in the paint and problems with the extraction of paint mist. Thanks to the pSYS particle measurement system, we were able to detect the dust entrapment in the paint room and introduce suitable countermeasures.
The spread of paint mist, which is invisible to us, was reduced to a minimum by optimizing the supply and exhaust air parameters, thus protecting the health of our employees in the long term. Furthermore, we were able to detect fluctuations in air temperature and humidity caused by the supply air system and reduce them by adjusting the control system.
At the moment, our paint shop is permanently monitored for the stability of the exhaust parameters. This allows us to change supply and exhaust air filters in time and at the same time gather important information for our maintenance plans. The support of the company in.hub was always quick and uncomplicated to answer any questions about the measurement and evaluation of the data.
We develop and manufacture technical components, machine elements as well as complete machines and plants in wood construction. Our production area was on the one hand subject to fluctuating climatic conditions and on the other hand, due to processing of the wood, very high dust loads.
In order to prevent damage to the health of employees and to avoid restrictions to the quality of our raw materials, we used the particle measuring system pSYS to monitor dust and climate. We were convinced by the slim and robust design and the easy handling of the system. Thanks to the pSYS, we have a continuous and near real-time view of the particle concentrations in our workshop area.
The flexible expandability of the system now enables us to monitor our energy management in a next step. We thank in.hub for the professional consulting and the fast and smooth implementation of the project!
We have implemented the particle measurement system pSYS out-of-the-box in the company ourselves and were able for the first time to determine the actual hotspots and particle concentration levels the actual hotspots and the level of particle concentrations in our paint shops as well as in the entire in the entire production area.
The directly visible correlation between the effects of the different paint systems on particulate levels in the plant has prompted us to make specific adjustments to our process steps for painting our high-quality high-gloss parts.
In doing so, we were able to significantly reduce our scrap and rework rates and thus cut costs. Thanks to continuous monitoring of our production environments, our customers also benefit from consistent and transparent quality standards for their products.
For the interlinked processes of our SMT production lines, the focus of our collaboration with in.hub was on the recording and visualization of the plant states and process parameters, as well as the direct linking with our ERP and planning system.
On the one hand, the goal was to have a real-time overview of the yield and machine availability so that changes could be reacted to directly.
On the other hand, the early detection of wear parameters was important for us to ensure process stability and exclude unplanned machine downtimes, as well as to be able to carry out preventive maintenance and servicing measures in a planned manner. in.hub has, without additional interfaces or invasive interventions in our IT, completed the connection to our existing ERP system with simple solutions and achieved the desired results.
Based on the visualization of our 24/7 real-time data on the dashboards, we have an overview of the process stability of our entire production lines over time.
The digitization of our core processes is a strategic pillar for the GETT Group. Our manufacturing competencies have grown continuously over the course of our successful company history. Together with our digitization partner, in.hub GmbH, we are driving forward the digital mapping of important manufacturing parameters.
By using the IoT gateway HUB-GM100, we are able to access valuable production data from a cross-manufacturer machine pool in a time- and cost-optimized manner. Among other things, this allows us to optimize our capacity utilization, detect malfunctions at an early stage, and calculate product costs more accurately.
We would like to thank the in.hub team for the goal-oriented cooperation at all times and look forward to implementing the next projects.